Replacement3-1 Roof Panel3-20

Roof Panel3-20

Mass Production Body Welding Diagram

3-21

Removal

Roof Panel (cont'd)3-22

Installation

1. Set the new roof panel into position and clamp it. Check the body dimensions (see section 4) .
   
2. Install the rear mounting bolts, and tack weld the roof panel.
   
3. Temporarily install the windshield, windshield side trim, roof side trim, door, and tailgate, and check for differences in level and clearance.
   Check the operation of the tailgate.
   
4. Do the main welding.
   

   

   
   
5. From inside the vehicle, plug weld the front and rear roof rails.
   

   

   
   

   

   
   
6. Weld the roof panel, rear pillar gutter, and rear inner upper pillar.
   

   

   
   
7. Apply anti-rust agent to the roof carrier brackets and roof rail brackets.
   

   

   
   

Replacement3-1 Roof Panel3-20